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jack knife
Level 1: 10 points
Alltime Score: 107 points
Last Logged In: November 30th, 2006
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retired

15 + 14 points

Debug the World by jack knife, alice gray

September 28th, 2006 12:29 PM

INSTRUCTIONS: Find a flaw or bug in an existing process or entity, and fix it. The process/entity may be real or virtual, digital or analog.

Alis's beloved toaster oven, France, had the irritating habit of not staying on when activated unless the door was propped open. This curious bug was the first clue to its solution.

After removing the side of the machine (fig 1,) we decided that the lever which was activated by the door opening was not a tight enough fit (fig 2,) so we wrapped some aluminum foil around the joint (fig 3,4.) Testing indicated that this did not fix the problem.

Reexamining the workings, we realized that we had the lever inside positoned wrong, and that the door wouldn't stay shut at all (fig 5.) This took some creative thinking and swearing (fig 6, 7.)

We realized that the weight on the cam that operates the door wasn't heavy enough to properly align and trigger the beginning of the cooking process, and tried bending it. This was especially clever because the oven happened still to be plugged in. I (Jack) sustained a scar (fig 8.) Alice felt nothing, but saw a great spark. The outlet became nonoperational. Do not try this. We acquired an extension cord and a circuit breaker to avoid some of these problems (fig 9) and managed to remember to unplug the toaster in all later operations.

Eventually, we also attached a small rock to the weight with electrical tape (fig 10.) This succeeded in starting the process (fig 11,) but opening the oven door no longer stopped it (fig 12.) More fine-tuning was tuned.

Eventually, the combination of reweighting and ciruit bending enabled proper function to France. Therefore, we are now SCIENTISTS.

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(Special thanks to Sean for debugging the sf0 video player. It works just fine in Mozilla Firefox now.)

+ larger

 Fig 1: Open oven
Fig 2: door hinge
Fig 3: foiled again
Fig 4: collaboration
Fig 5: the real problem
Fig 6: Jack removes spring
Fig 7: adjusting the circuit
Fig 8: Jack's injury
Fig 9: after the circuit breaker popped
Fig 10: everybody wants a rock to wind a piece of tape around
Fig 11: beginning of test
Fig 12: test fails
Clearly we are SCIENTISTS! toaster works! (video)

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1 comment(s)

Wow
posted by Uncle Pauly on September 30th, 2006 1:05 AM

Playing with a plugged-in appliance notwithstanding, this was very clever and resourceful!